590 直流调速器使用说明.pdf
(4.31 MB, 售价: 8 E币)
目录
内容……… … … ……… … …… … ……… …… …… … … ……… … … ……… … …… … …… …页码
第一章：前言
设备检验与存放........ .............. ......… … …… … … …… ... ...... . .. .... ...... .... ... .... 1-2
封装与搬运详情............ ............ … ……… …...... .. .... ........ .......... .... ..... ........... 1-2
关于本手册.... ........ …… …… …… … ... .. ............ ....... ....... ...... .. ...... ............. 1-2
初始步骤 .. ....... ........ ...... ....... ....... ......... ....… …… …… …… .... ..... ... ..... ... ..... 1-2
本手册的篇章结构.......... ..…… ……… ……... ......... ...... ............... .............. ........ 1-3
第二章：调速器概述
工作原理......................….....................................................................................................2-1
控制特点..................................................................................................................................2-2
理解产品编码............................................................................................................................2-3
型号（欧洲）..................……………............................................................................................2-3
分类码（北美）.....................……………........................................................................................ 2-4
•门组件的产品代码 .......…………….......................................................................................... 2-5
产品识别.......................……………..............................................................................................2-5
部件识别.....................................……………………...................................................................2-6
•590+控制器（1型与2型） ...…………….........................................................................2-6
•590+门组件（3、4、5与H型）.………............................................................................. 2-7
•590+控制器（3型）........................…………............................................................................2-8
•590+控制器（4型与5型）...............……............................................................................... 2-9
•590+产品（H型）..............................……….......................................................................... 2-10
第三章：调速器的安装
设备安装....................................………………………………….....................................................3-1
打开调速器的包装………………………………….........................................................................3-1
•调速器的吊运............................................………......................................................................... 3-1
改变直流输出端子（H型）.........................................…………....................................................3-2
顶盖的拆卸（H型）................................................……………........................................................3-2
产品尺寸….......................…………………………………..............................................................3-3
安装调速器.................…………………………………....................................................................3-4
•建议使用的工具.......................................……........................................................................ 3-4
•通风与冷却要求......................................………........................................................................ 3-4
交流进线电抗器.......................……………………………........................................................... ... 3-4
安装风扇（H型）................................…………….......................................................................3-5
安装外部通风设备（4型与5型）................................................................................................3-5
电气安装..............................................…………………….............................................................3-6
最低连接要求（1型、2型、3型、4型、5型与H型）...............................................................................3-8
•重要的连接 .............................................................................................................. 3-8
•保护性接地连接（PE）（1型、2型、3型、4型与5型）.......................................................................3-9
•电源接线连接（1型、2型、3型、4型与5型）................................................................................ 3-10
•控制接线连接（1型、2型、3型、4型与5型）............................................................................... 3-13
最低的连接要求（H型）...............................................................................................3-17
•保护性接地连接（PE）－（H型）……………………….............................................................3-18
•电源接线连接（H型）.....….......................…………............................ ...................................3-19
•控制接线连接（H型）.............…………............................................................................... 3-21
电机励磁连接.................................................................………………………...........................3-22
•内部/外部电源（2型、3型、4型与5型）........…........................................................................... 3-22
直流接触器－外部VA传感器......................…...............................................................................3-25
•电源板－PCB参考385851（3型）..................................................……………........................3-25
•电源板－PCB参考466701（4与5型）………………. ...............................................................3-25
•外部连接（H型）.........................…………………….............................................................. 3-26
选用设备……………….......................................…..........................................................................3-27
•安装远程6901操作站….......................………….........................................................................3-27
•速率反馈与技术选项................……………............................................................................. 3-28
•外部交流电源的电磁兼容性滤波器的安装 .......………….......................................................3-29
•接地故障监控系统........………………………….................................................................... 3-30
安装图.…………………………………...................................................................................3-31
调速器安装图…………………………..........................................................................................3-31
滤波器安装图 .......................….................................................................................................3-42
进线电抗器安装图 .....................................................................................................................3-48
第四章：运行调速器
操作前的检查工作…................................................................................................................................4-1
控制的基本原理......….……...........................................................................................................4-2
启动/停止与速度控制....................................................................................................................4-2
•选择本地控制或远程控制..........….................................................................................................... 4-3
读状态指示灯...............................................................................................................................4-3
设置调速器...................................................................................................................................4-4
准备工作......................................................................................................................................4-4
•模拟测速器校准选项板 ..................................................................................................... 4-4
•微测速器/编码器反馈选项板 .....……………..................................................................... 4-5
校准 ....................................………............................................................................................. 4-5
选择速度反馈.......................…………...........................................................................................4-7
初始启动程序..................………................................................................................................4-8
性能调试 ...................................................................................................................4-14
•电流回路 ——自动调整功能...…………….......................................................................... 4-14
•速度回路.................……….................................................................................................. 4-14
启动与停止方法..…………………………....................................................................................4-15
停止方法...........……………….....................................................................................................4-15
•正常停止（C3）..........………….................................................................................................. 4-16
•程序性停止（B8）............…………................................................................................................ 4-18
•惯性停止（B9）...........…………................................................................................................. 4-19
•静止..........................………............................................................................................. 4-19
•跳闸条件...........…………………...................................................................................... 4-19
正常启动方法…………….................................................................................................................4-20
高级启动方法...................………..............................................................................................4-20
•同时启动多台调速器 ............………....................................................................................... 4-20
•点动（JOG）............................................................................................................................... 4-20
•爬行… …....... ..... ...... .............. ... ............... ........ ...... ................ ........................... .... ........... 4-20
操作站的连接...………….....................................................................................................................5-1
对操作站的控制.......................................................................................................................5-1
控制键的定义.............................................................................................................................. 5-2
•用于调速器编程的按键........................................................................................................................ 5-2
•用于本地操作调速器的按键.......………......................................................................................... 5-2
指示… ....................................................................................................................................5-3
•操作站指示灯 ..................................................................................................................... 5-3
•操作站报警信息.......................................................................................................................... 5-3
菜单系统............................................................................................................................................5-4
本地菜单.........................................................................................................................................5-5
•本地/远程键................….............................................................................................. 5-5
•编程（PROG）键......................….................................................................................................. 5-5
菜单系统导航...........................................................................................................................5-6
修改参数值...............................................................................................................................5-6
菜单系统图...............................................................................................................................5-7
菜单快捷键与特殊键组合.................................................................................................................5-8
•快速标记信息.........................……................................................................................. 5-8
•修改堆栈尺寸（Stack Size）（3个按钮复位）……….......................................................5-8
•复位为出厂默认值（2按键复位）….........……….................................................................................5-9
特殊菜单功能.................................................................................................................................5-10
选择“菜单浏览”层级....................….....................................................................................................5-10
选择“显示语言”..............................................................................................................5-10
密码保护 ..................................................................................................................5-11
•激活密码保护 ........................................……......................................................... 5-11
•撤消密码保护 ........................................…........................................................... 5-12
如何保存、恢复与复制您的设置 ........................................................................................5-13
保存您的应用 ...............................................................................................................5-13
恢复所保存的设置...............................................................................................................5-13
复制应用程序................................................................................................................5-13
第六章：应用程序设置
利用框图进行编程..........................................................................................................6-1
修改框图...........................................................................................................................6-1
•配置与参数化模式...................................................................................................... 6-1
•在配置模式中生成并断开连接.......…............................................................................... 6-1
•编程规则 ..........................………………….......................................................................... 6-2
•保存您的修改 ...................................................................................................................6-2
了解功能块说明......................................................................................................................2-2
•人机接口（MMI）菜单图…… ..............................................................................................6-3
功能块说明..................................………...................................................................................6-4
•模拟输入.........................…......................................................................................... 6-5
•模拟输出............................................................................................................. 6-7
•辅助输入/输出.................................................................................................. 6-8
• 框图（仅用于人机接口） ..................................................................................... 6-13
•校准 ................................................................................................................................. 6-14
•配置调速器（仅用于人机接口） .....………................................................................................ 6-17
•电流回路.................................................................................................................. 6-18
•电流曲线.................................................................................................................. 6-21
•诊断............................................................................................................................. 6-22
•直径运算 ...................................................................................................................... 6-27
• 数字输入信号...................................................................................................... 6-29
• 数字输出信号. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 31
•励磁控制.......................................................................................................................... 6-32
• 报警................................................................................................................... 6-35
•点动/慢动 ............................................................................................................... 6-38
• 连接11与连接12................................................................................................... 6-40
•菜单………………..............................................................................................................6-42
•最小连接（miniLINK）....………….........................................................................................6-43
•操作站..................................………................................................................................................ 6-44
•密码（仅用于人机接口） .....…………………............................................................................ 6-46
•PID.............……......…..................................................................................................... 6-47
•上升与下降 ...........……………………………............................................................................ 6-50
•斜坡（RAMPS）.......……………………………..............................................................................6-52
•设定值总数1......................................................................................................................... 6-56
•设定值总数2......................................................................................................................... 6-57
•速度回路.................................................................................................................. 6-59
•高级. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 6 - 6 3
•静止...................................................................................................................................... 6-64
•停止速度............................................................................................................. 6-65
•系统端口P3.............................................................................................................................6-67
•5703支持 ..........................................................................................................................6-68
•锥度运算 ....................………………....................................................................................... 6-69
•技术选项.............…………………............................................................................................ 6-70
•张力+补偿运算...........................................…………………..................................................... 6-71
•转矩运算.....................………………….................................................................................... 6-73
•用户滤波器.........................………................................................................................. 6-74
第七章：跳闸保护和故障查找
跳闸保护………………………………………..............................................................................7-1
跳闸保护发生时可能出现的情况....………….............................................................7-1
•调速器的指示........…………........................................................................... 7-1
•操作站的指示..........…………….................................................................................. 7-1
跳闸的复位.........………………...........................................................................................7-1
故障查询.....................................................................................................................7-2
报警信息................………………......................................................................................7-2
•最后报警.....…………………....................................................................................................... 7-2
•正常字...................................................……………………............................................ 7-2
•正常存储...................................................……………………............................................. 7-2
跳闸的十六进制表示...............................………….................................................................7-3
电源板指示灯跳闸信息（4型、5型与H型）. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 4
使用MMI来处理跳闸. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5
•跳闸保护信息....................................................................................................... 7-5
•符号报警信息..............................................................................................................7-8
•自测报警.............………................................................................................................. 7-8
•设定跳闸条件............………........................................................................................... 7-8
•浏览跳闸条件...... ……………........................................................................................... 7-9
•禁止报警...........………………................................................................................................ 7-9
测试点.............................................................................................................................7-9
第八章：日常维护和修理
设备维护......................................................................................................................8-1
•维护程序 .....................................………………….................................................................... 8-1
•预防性维护.................................………………………............................................................... 8-1
修理....................................................................................................................................8-1
储存应用数据 ........................................................................................................................8-1
将设备返回欧陆传动系统有限公司...........................................................................................8-2
处置................................................................................................................................. 8-2
技术支持检查........……………..................................................................................................... 8-3
熔断器替换（H型）..………………….......................................................................................... 8-4
•590+4Q(四象限)产品（再生型）..........…...........…………….............................................. 8-4
•590+2Q(二象限)产品（非再生型）…………................................................................................ 8-5
相组件的更换（ H 型 ） . . . . … … … … … … … … … … . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6
更换风扇（4型和5型）......................................................…………………......................................8-8
第九章：控制回路
工作原理........................................................................................................................9-1
电流回路.............................................…………….......................................................................9-1
•手动调整........................................………………...................................................................... 9-2
速度回路............................................……………..........................................................................9-4
励磁控制......................................…………………….....................................................................9-4
•设备设置之注意事项 ..................………………..........................................................................9-4
•电流控制..................................………………............................................................................ 9-5
•电压控制............................................………............................................................................. 9-5
•弱磁控制....................................…………………....................................................................... 9-5
•备用励磁...................................…………………........................................................................ 9-5
第十章：参数表
规格表：标记编号顺序 .................................….......................................................................10-2
参数表：人机接口顺序.........................……...................... ................................ .......... ........10-18
第十一章：技术规范
环境详情 ................................................................................……………....................................11-1
与电磁兼容性的一致性.........……............................................................................... 11-1
电气额定功率 ——电源电路....................................................................................…………………11-2
电源详情......................................................................................................................….11-3
辅助电源详情..................................................................................................................…...11-3
交流进线电抗器（1型、2型、3型、4型与5型）.......................…………………..................................11-4
交流进线电抗器（H型）..........................................................…………..................................... .11-5
外部交流电源（RFI）滤波器 . . . . . . . . . . . . . . . . . . . . . … … … … … … … … … . . . . . . . . . . . . . 1 1 - 5
功率半导体器件保护熔断器（1型、2型、3型、4型与5型）.................…............................................ 11-6
功率半导体器件保护熔断器（H型）..............................................................................................11-6
电源熔断器........................................................…………........................................................…..11-7
励磁熔断器..........................................……………....................................................................11-7
接地/安全详细信息..................................................……................................................................….11-7
端子定义（数字/模拟输入与输出）...............…………………........................................................ .11-8
端子信息——电源板（1型、2型、4型与5型）.………………........................................................... ...11-9
端子信息——控制板.........................................………................................... ......... ........ ............11-12
端子信息（H型）.........................................…………................................................................ 11-16
端子信息——选项电路板......................................................................................................…...11-17
电磁兼容性之接线要求 . . . . . . . . . . . . . . . . … . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 - 1 7
线径号与端子拧紧转矩（1型、2型、3型、4型与5型）……......................................................... .11-18
端子拧紧转矩（H型）...............................................…….................................................…….....11-19
冷却风扇..........................................................………………................................................…...11-19
备件列表.......................................................................................................................…….....11-20
第十二章：调速器之认证
电磁兼容性一致性的要求 ............... ………………...... ............... ................. ...... ........…....... ...…..12-1
辐射最小化............................................................…….................................................….....12-1
接地要求......................................................................................................................... ............12-1
•保护性接地（PE）连接..................……………................................................................... ... 12-1
•控制/信号电磁兼容性接地连接.........…..................................................................... ....... 12-2
电缆要求............................................................................................................................ .12-2
•电缆走线的编程 .................................…................................................................................ 12-2
•增加电机电缆长度 ............................………......................................................................... 12-2
电磁兼容性(电磁兼容性)安装选项 ....................………………………...............................................12-3
•屏蔽与接地（组合安装、A级）.................…………………........................................................... 12-3
•星形点接地...............................................………….................................................….............. 12-4
•传感设备........................................................……….........................................................…..... 12-5
满足UL的要求............................. ................ .........….... ................ ................ ....…....12-6
•电机过载保护.................................................................................................………….......….... 12-6
•支路/短路保护要求 ....................................................................………………………………… 12-6
•短路额定值…………............................................................................................................ ..... 12-6
•励磁接线额定温度…………................................................................................................... .. 12-7
•运行环境温度..................................…................................................................................... 12-7
•励磁接线端子标记 .................................................................................................................... 12-7
•电源与控制励磁接线端子 ............................................................................................................. 12-7
•励磁接地端子................................................................................................................ 12-7
•励磁端子配套设备................................................................................................................ 12-7
•熔断器替换信息（H型）............................................................................................................. 12-7
建议的接线尺寸（1型、2型、3型、4型与5型）.........….....................................................................12-8
建议的接线尺寸（H型）................................................................................................12-8
欧洲委员会与欧洲理事会（CE）标识.............……………………..................................................12-9
符合低压指示的 C E标记 . . . . . . . . . . … … … … … … … … . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 - 9
电磁兼容性的 C E 标 记 — 谁负责？ . … … … … … . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 - 9
•关于欧洲理事会（CE）标识的法律要求...............………………….............................................. 12-10
•用于电磁兼容性的CE标识.......................………………………………….................................. 12-10
适用何种标准？ ..................................................………………….............................................12-11
•基本标准与通用标准...................................…………………………........................................ 12-11
认证 ..................………………………………………………………..................................................12-13
第十三章：标准设备与选项设备
标准设备 ....................................................................…………………...........................................13-1
电源板电路说明...................................................................…………............................................13-1
•AH470280U001、U002、U003、U004 （1型） .............……….............................................. 13-1
•AH470330（2型） ................................................................……….............................................13-3
•AH385851U002、U003、U004、U005 （3型）................………........................................... 13-5
•AH470280U001、U002、U003 （4型与5型） ................…….............................................. 13-10
•AH466001U001、 U101（H型）...........…................................................................................ 13-13
选项设备......................................................…………………………………...............................13-16
速度反馈选项电路板................................................................................................................... 13-16
•微测速器选项板....................................................……............................................................. 13-17
•旋转编码器选项板.................……............................................................................................. 13-17
•测速器校准选项板 ............………………................................................................................... 13-17
•测速器/编码器组合反馈 ...………………………....................................................................... 13-18
通讯技术选项...........................…………………………................................................................13-18
•通讯选项技术盒 ..........................................….................…………………………................... 13-18
第十四章： 串行通讯
通讯技术选项....................……..………………………........................................................14-1
Config Ed Lite............…………………….........................................................................................14-1
系统端口(P3).........................................……………...………................................................................14-1
用户数据协议（UDP）端口支持............……………………………...................................................14-1
•用户数据UDP菜单结构 .....…………………………......................………………………............14-2
•用户数据协议（UDP）传输程序.......................................………………………………................ 14-2
•人机接口（MMI）移除（Dump）...............................................…………………………...................... 14-3
5703支持 .......................................................................................…………….............................. 14-4
•调试5703/1......……………………………………………........................................................... 14-5
错误代码............................………............................................................................................................14-6
错误报告（EE）..................……………...............................................................................................14-6
第十五章：默认应用程序
框图............................................................................................................................15-1
编程框图——第一页...........……………...................................................................................15-3
编程框图——第二页............……………..................................................................................15-4
主框图.................................................................................…….............................................15-5
励磁控制框图...........................................................................................................................15-6
启动/正常逻辑框图....……………....................................................................................15-7
功能块框图............................................................................………................................15-8
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