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Getting Started.pdf
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About this book
Welcome to the Emerson Process Management DeltaV™ distributed control system. The DeltaV system offers powerful, easy-to-use software for designing and operating a process control application. The system uses many standard Windows features to provide a familiar user interface.
This book is intended for users of a new system, not one that is already controlling a process. We recommend that you do not perform any tutorial procedures that involve installation of configuration information into an operational system without fully considering the impact of these changes.
Contents
About this book ................................................................................................................v
Chapter 1 DeltaV system overview ...................................................................................................1
Important information ...............................................................................................................................1
What you need to get started .................................................................................................................... 1
DeltaV system hardware ............................................................................................................................ 3
DeltaV system concepts .............................................................................................................................4
DeltaV system terminology ........................................................................................................................4
Opening DeltaV software applications ....................................................................................................... 6
DeltaV software applications ..................................................................................................................... 8
DeltaV help .............................................................................................................................................. 15
Chapter 2 The tutorials ...................................................................................................................17
Overview of the tutorials ..........................................................................................................................17
Control modules used in the tutorials ...................................................................................................... 18
Example tank process used in the tutorials ...............................................................................................18
Sequential function chart used in the tutorials ......................................................................................... 19
Operator pictures used in the tutorials ..................................................................................................... 19
Chapter 3 Learning about DeltaV Explorer ......................................................................................21
DeltaV Explorer overview ......................................................................................................................... 21
Open DeltaV Explorer ...............................................................................................................................21
Documentation conventions for navigating in DeltaV Explorer ................................................................ 23
Navigate in DeltaV Explorer ......................................................................................................................23
Exploring function block templates in the DeltaV library .............................................................. 24
Exploring module templates in the DeltaV library .........................................................................25
DeltaV system time ..................................................................................................................................26
Define the Master Time Server node .............................................................................................27
Chapter 4 Creating and downloading the control strategy ............................................................. 29
Creating the control strategy - overview .................................................................................................. 29
The Control Studio interface .........................................................................................................30
Plant areas overview ................................................................................................................................ 32
Add a plant area ........................................................................................................................... 33
Copying module templates from the library .............................................................................................33
Copy and rename a module ..........................................................................................................34
Create a control module from a library template ......................................................................................34
Modify the control module template ............................................................................................36
Finishing steps for creating control modules ............................................................................................ 39
Identify the primary control picture associated with the control module ...................................... 40
Assign the module to a controller node ........................................................................................ 42
Save the module .......................................................................................................................... 42
Verify the module configuration ...................................................................................................43
Creating a new module from scratch - overview .......................................................................................45
Create a new module from scratch ............................................................................................... 45
Add and modify an analog input function block ............................................................................46
Add a module-level parameter for the process output value .........................................................48
Add history collection to the PV parameter .................................................................................. 48
Contents
iConnect the OUT parameter to the PV parameter ........................................................................ 50
Assign and save the control module ............................................................................................. 50
Creating a PID control loop - overview ......................................................................................................51
Create a control module and assign it to a controller .................................................................... 51
Modify the control module ...........................................................................................................51
Open and edit the module in Control Studio ................................................................................ 52
Alarms overview ...................................................................................................................................... 53
Modify an alarm ........................................................................................................................... 53
Finish the FIC-101 module ........................................................................................................................54
Modifying the motor module - overview .................................................................................................. 54
Open the TANK-101 module ........................................................................................................ 54
Remove excess blocks from a module template ........................................................................... 56
Specifying conditions with the Expression Assistant ..................................................................... 57
Finish configuring the MTR-101 module .......................................................................................61
Creating a Sequential Function Chart ....................................................................................................... 61
The sequence for the tank process ............................................................................................... 61
Create a named set ...................................................................................................................... 62
Creating the SFC module ..............................................................................................................64
Finish configuring the SFC module ............................................................................................... 72
Downloading modules-overview ..............................................................................................................72
Download the modules ................................................................................................................ 72
Chapter 5 Creating operator pictures in DeltaV Operate ................................................................. 75
Creating operator pictures in DeltaV Operate - overview ......................................................................... 75
Developing a picture hierarchy ................................................................................................................ 77
Navigating through the picture hierarchy ................................................................................................ 79
Switch between configure and run modes ............................................................................................... 79
Restrict operator access in run mode ....................................................................................................... 79
Open DeltaV Operate in configure mode ................................................................................................. 80
Open the main picture template .................................................................................................. 82
Toolbars and the Toolbox - overview ........................................................................................................83
Practice using the Toolbars dialog ................................................................................................ 83
Move and resize the toolbox .........................................................................................................84
Practice docking the toolbox ........................................................................................................ 84
Using color ...............................................................................................................................................85
Changing line and fill styles ...................................................................................................................... 85
Draw and color a rectangle with a crosshatch appearance ............................................................86
Links, dynamic properties, and parameter references .............................................................................. 86
Creating datalinks .................................................................................................................................... 88
Create a datalink for the tank level ............................................................................................... 89
Create a datalink for the loop setpoint ..........................................................................................93
Create a datalink for the loop process value ..................................................................................94
Create a datalink for the loop output ............................................................................................94
Create a datalink for the block valve ............................................................................................. 94
Create a datalink for the motor setpoint .......................................................................................95
View the picture in run mode ................................................................................................................... 97
Dynamos overview .................................................................................................................................. 97
Create a pump using a dynamo .................................................................................................... 98
Create a tank using a dynamo .................................................................................................... 100
Finishing the process picture ..................................................................................................................101
Add the remaining dynamos to the process picture ....................................................................102
Contents
iiTrend links and trend charts ...................................................................................................................102
Add a 3-pen chart .......................................................................................................................103
Setting previous and next pictures ......................................................................................................... 105
Set TANK101 as the next picture for the Overview picture ..........................................................106
Link the TANK101 picture with the Overview ..............................................................................106
Starting the SFC ..................................................................................................................................... 107
Create a push button to start the SFC ......................................................................................... 107
Chapter 6 Using DeltaV Operate in run mode ................................................................................109
DeltaV Operate in run mode - overview ................................................................................................. 109
Open DeltaV Operate in run mode ......................................................................................................... 109
Learn about the picture layout ............................................................................................................... 110
Open the main history list .......................................................................................................... 111
The standard buttons in the main window ............................................................................................. 112
Faceplates and detail displays ................................................................................................................ 113
Open a faceplate and a detail display ..........................................................................................113
Enter data in user-changeable fields .......................................................................................................116
Acknowledging alarms ...........................................................................................................................116
Practice using DeltaV Operate in run mode ............................................................................................117
Chapter 7 Collecting and displaying data ......................................................................................119
Data collection and display - overview ....................................................................................................119
Collecting history data ........................................................................................................................... 119
Continuous Historian and Alarms and Events subsystems overview ....................................................... 120
Assign TANK-101 to the Continuous Historian subsystem ......................................................................120
Enable history collection in the workstation ........................................................................................... 121
Enable history collection from the Alarms and Events subsystem ............................................... 123
Download the workstation .....................................................................................................................125
Viewing history data .............................................................................................................................. 126
Open the Process History View application .................................................................................126
Chapter 8 Configuring the hardware, loading and assigning licenses, and setting up user
accounts ...................................................................................................................... 131
Configuring the hardware ...................................................................................................................... 131
Configuring DeltaV workstations ........................................................................................................... 132
Open the DeltaV Workstation Configuration application ............................................................133
DeltaV software license types ................................................................................................................ 134
Loading and assigning licenses ...............................................................................................................136
Load licenses .............................................................................................................................. 136
Assign licenses to nodes ............................................................................................................. 138
View license details .................................................................................................................... 140
Download the ProfessionalPLUS workstation ............................................................................. 141
Configuring other workstations ............................................................................................................. 142
Add other workstations to the system in DeltaV Explorer ........................................................... 143
Create a workstation configuration file .......................................................................................145
Configure other workstations .....................................................................................................146
Configuring the controller node .............................................................................................................147
Create a controller placeholder .................................................................................................. 147
View controller properties ..........................................................................................................148
Locate and configure a connected controller ..............................................................................149
Configuring I/O channels ....................................................................................................................... 151
Add an I/O card or placeholder ................................................................................................... 152
Contents
iiiConfigure the first channel on the first I/O card .......................................................................... 153
Configure the remaining cards and channels ..............................................................................156
Downloading the controller configuration ............................................................................................. 156
Download the controller configuration ...................................................................................... 157
Setting up the first user account ............................................................................................................ 157
Open the DeltaV User Manager .................................................................................................. 158
Add a new user ...........................................................................................................................159
The Groups and Keys tabs .......................................................................................................... 161
Chapter 9 Download the workstation setup data ..........................................................................163
Index ................................................................................................................................................165
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