三菱数控系统E60E68 使用说明书.pdf
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目录
Ⅰ 操作说明
1. 设定显示装置的操作...........................................................................................................................................................1
1.1 设定显示装置的外观................................................................................................................................................1
1.2 各显示区域的功能....................................................................................................................................................2
1.3 画面变换图 ...............................................................................................................................................................4
1.3.1 接通电源时的画面变换 ..............................................................................................................................4
1.3.2 画面变换图（车床系列） ...........................................................................................................................5
1.3.3 画面变换图（加工中心系列） ...................................................................................................................7
1.4 画面选择顺序............................................................................................................................................................9
1.5 数据设定方法..........................................................................................................................................................13
1.6 屏保/关闭背光........................................................................................................................................................16
2. 位置显示.............................................................................................................................................................................18
2.1 相对值 .....................................................................................................................................................................19
2.1.1 删除全部画面 ............................................................................................................................................21
2.1.2 相对值显示的计数器·归零、初始·归零.............................................................................................22
2.1.3 手动数值指令（S、T、M） .......................................................................................................................23
2.1.4 自动运转程序的显示 ................................................................................................................................26
2.2 坐标值 .....................................................................................................................................................................27
2.3 指令值 .....................................................................................................................................................................42
2.3.1 执行程序监视 ............................................................................................................................................42
2.3.2 执行模态监视 ............................................................................................................................................43
2.3.3 累计时间显示 ............................................................................................................................................45
2.4 运转呼叫 .................................................................................................................................................................47
2.4.1 记忆呼叫 ....................................................................................................................................................48
2.4.2 纸带呼叫 ....................................................................................................................................................49
2.4.3 IC 卡呼叫 ...................................................................................................................................................51
2.4.4 校准停止 ....................................................................................................................................................53
2.5 程序继续 .................................................................................................................................................................55
2.5.1 程序继续的操作顺序 ................................................................................................................................57
2.5.2 继续呼叫操作 ............................................................................................................................................60
2.5.3 继续位置复位方式 ....................................................................................................................................66
2.5.4 程序继续中的手动数值指令.....................................................................................................................67
2.5.5 注意事项 ....................................................................................................................................................68
2.6 PLC 开关 ..................................................................................................................................................................70
2.6.1 PLC 开关的开/关操作 ...............................................................................................................................70
2.7 通用变量 .................................................................................................................................................................71
2.7.1 通用变量的显示 ........................................................................................................................................72
2.7.2 通用变量的设定 ........................................................................................................................................73
2.7.3 通用变量的删除 ........................................................................................................................................73
I2.8 局部变量 .................................................................................................................................................................74
2.8.1 局部变量数据的显示 ................................................................................................................................75
3（Ⅰ）. 刀具补偿（L 系列） ..............................................................................................................................................77
3.1 磨损数据 .................................................................................................................................................................78
3.1.1 刀具偏移数据的设定 ................................................................................................................................79
3.1.2 刀具偏移数据的删除 ................................................................................................................................79
3.1.3 刀具磨损·刀具长度数据的设定模式（增量/绝对） ...........................................................................80
3.2 刀具长度数据..........................................................................................................................................................83
3.2.1 手动刀具长度测定Ⅰ ................................................................................................................................84
3.2.2 刀具长度数据画面中的手动数值指令操作（M、T） .............................................................................90
3.2.3 手动刀具长度测定Ⅱ ................................................................................................................................91
3.3 刀刃数据 .................................................................................................................................................................98
3.4 刀具寿命管理Ⅰ（#1096 T_Ltype=1） ................................................................................................................99
3.4.1 寿命管理方式 ..........................................................................................................................................100
3.4.2 计数条件 ..................................................................................................................................................100
3.4.3 刀具寿命管理数据的设定.......................................................................................................................101
3.4.4 以显示画面为单位删除刀具寿命管理数据...........................................................................................101
3.4.5 注意事项 ..................................................................................................................................................101
3.5 刀具寿命管理Ⅱ（#1096 T_Ltype=2） ..............................................................................................................102
3.5.1 组注册 ......................................................................................................................................................102
3.5.2 刀具寿命的计数方法 ..............................................................................................................................106
3.5.3 参数 ..........................................................................................................................................................107
3.6 刀具注册 ...............................................................................................................................................................108
3.6.1 功能概要 ..................................................................................................................................................108
3.6.2 向刀盘注册刀具 ......................................................................................................................................108
3.6.3 主轴、待机、插入部位的刀具注册.......................................................................................................109
3.6.4 刀具注册数据的删除 ..............................................................................................................................110
3.6.5 刀具注册画面中的手动数值指令操作（M、T） ...................................................................................110
3（Ⅱ）. 刀具补偿（M 系列） ............................................................................................................................................112
3.1 刀具补偿 ...............................................................................................................................................................113
3.1.1 刀具偏移数据的设定 ..............................................................................................................................114
3.1.2 刀具偏移数据的删除 ..............................................................................................................................114
3.1.3 刀具偏移数据的设定模式（绝对值设定/增量设定） .........................................................................114
3.1.4 手动刀具长度测定 ..................................................................................................................................118
3.1.5 刀具补偿画面中的手动数值指令操作（M、T） ...................................................................................121
3.2 刀具注册 ...............................................................................................................................................................122
3.2.1 功能概要 ..................................................................................................................................................122
3.2.2 向刀盘注册刀具 ......................................................................................................................................123
3.2.3 主轴、待机、计算部位的刀具注册.......................................................................................................124
3.2.4 刀具注册数据的删除 ..............................................................................................................................124
3.2.5 刀具注册画面中的手动数值指令操作（M、T） ...................................................................................125
II3.3 刀具寿命管理........................................................................................................................................................126
3.3.1 功能概要 ..................................................................................................................................................126
3.3.2 刀具寿命画面的数据显示.......................................................................................................................127
3.3.3 工具寿命管理数据的表示・ 设定（工具寿命管理数据画面 P2） .....................................................131
3.3.4 删除所有刀具寿命管理数据（主轴、待机·组一览表画面 P1） ......................................................132
4. 参数...................................................................................................................................................................................133
4.1 工件坐标 ...............................................................................................................................................................134
4.1.1 工件坐标系偏移数据的设定...................................................................................................................136
4.1.2 外部工件坐标系偏移数据的设定...........................................................................................................136
4.1.3 机械位置数据的显示 ..............................................................................................................................136
4.1.4 工件坐标偏移测量功能（L 系列） ........................................................................................................137
4.1.5 工件坐标偏移测量功能（L 系列） ........................................................................................................141
4.1.6 工件位置测量功能（M 系列） ................................................................................................................142
4.2 加工参数 ...............................................................................................................................................................147
4.2.1 加工参数 ..................................................................................................................................................147
4.2.2 控制参数 ..................................................................................................................................................152
4.2.3 轴参数 ......................................................................................................................................................154
4.2.4 禁区数据 ..................................................................................................................................................156
4.2.5 测量参数 ..................................................................................................................................................157
4.3 输入输出用参数....................................................................................................................................................158
4.3.1 输入输出基本参数 ..................................................................................................................................158
4.3.2 输入输出设备参数 ..................................................................................................................................159
4.3.3 电脑连接参数 ..........................................................................................................................................162
4.4 安装选择 ...............................................................................................................................................................165
4.5 参数备份画面........................................................................................................................................................166
4.5.1 备份操作 ..................................................................................................................................................167
4.5.2 恢复操作 ..................................................................................................................................................168
4.5.3 个别数据的恢复 ......................................................................................................................................169
5. 程序...................................................................................................................................................................................170
5.1 功能概要 ...............................................................................................................................................................171
5.2 菜单功能 ...............................................................................................................................................................172
5.2.1 ＭＤＩ画面的菜单功能 ..........................................................................................................................172
5.2.2 编辑画面的菜单功能 ..............................................................................................................................175
5.3 程序的编辑动作....................................................................................................................................................177
5.3.1 数据表示更新（移动单个画面） ...........................................................................................................177
5.3.2 数据表示更新（移动１行） ...................................................................................................................178
5.3.3 数据的变更 ..............................................................................................................................................179
5.3.4 数据的挿入（ ） ..................................................................................................................................180
5.3.5 单个文字的削除（ ） ............................................................................................................................181
5.3.6 单个单节的削除（ ） ............................................................................................................................182
5.3.7 单个画面数据的削除 ..............................................................................................................................183
III5.4 ＭＤＩ画面扩张操作............................................................................................................................................184
5.4.1 ＭＤＩ数据在内存的登陆.......................................................................................................................184
5.5 编辑画面扩展操作................................................................................................................................................185
5.5.1 编辑数据的呼叫 ......................................................................................................................................185
5.5.2 新程序的注册·创建 ..............................................................................................................................189
5.6 回放 .......................................................................................................................................................................190
5.6.1 回放操作 ..................................................................................................................................................191
5.6.2 编辑操作 ..................................................................................................................................................196
5.6.3 限制事项 ..................................................................................................................................................197
5.7 字编辑 ...................................................................................................................................................................198
5.7.1 字编辑中的各种键的使用.......................................................................................................................201
5.7.2 以字为单位的呼叫 ..................................................................................................................................202
5.7.3 字搜索 ......................................................................................................................................................203
5.7.4 字符串搜索 ..............................................................................................................................................204
5.7.5 字删除 ......................................................................................................................................................205
5.7.6 行删除 ......................................................................................................................................................206
5.7.7 字替换 ......................................................................................................................................................207
5.7.8 字插入 ......................................................................................................................................................208
5.7.9 字复制 ......................................................................................................................................................210
5.7.10 程序 ........................................................................................................................................................211
5.7.11 程序的删除 ............................................................................................................................................212
5.7.12 程序的创建 ............................................................................................................................................213
5.7.13 运转呼叫 ................................................................................................................................................214
5.7.14 B.G 呼叫 .................................................................................................................................................215
5.7.15 B.G 结束 .................................................................................................................................................216
5.7.16 注释 ........................................................................................................................................................216
5.7.17 设定程序运转开始位置.........................................................................................................................217
6. 数据输入输出...................................................................................................................................................................218
6.1 数据输入 ...............................................................................................................................................................219
6.1.1 输入与校准的切换 ..................................................................................................................................220
6.1.2 加工程序的输入 ......................................................................................................................................221
6.1.3 刀具偏移数据的输入 ..............................................................................................................................223
6.1.4 参数数据的输入 ......................................................................................................................................224
6.1.5 通用变量的输入 ......................................................................................................................................225
6.1.6 履历数据的输入 ......................................................................................................................................226
6.1.7 辅助轴控制参数数据的输入...................................................................................................................227
IV6.2 数据输出 ...............................................................................................................................................................228
6.2.1 加工程序的输出 ......................................................................................................................................230
6.2.2 刀具偏移数据的输出 ..............................................................................................................................233
6.2.3 参数数据的输出 ......................................................................................................................................234
6.2.4 通用变量的输出 ......................................................................................................................................237
6.2.5 履历数据的输出 ......................................................................................................................................238
6.2.6 波形显示数据的输出 ..............................................................................................................................239
6.2.7 辅助轴控制参数数据的输出...................................................................................................................240
6.3 程序删除 ...............................................................................................................................................................243
6.4 程序复制 ...............................................................................................................................................................247
6.4.1 加工程序的复制 ......................................................................................................................................247
6.4.2 加工程序的压缩 ......................................................................................................................................248
6.4.3 加工程序的合并 ......................................................................................................................................249
6.4.4 加工程序的编号变更 ..............................................................................................................................250
6.5 程序一览表 ...........................................................................................................................................................251
6.6 RS-232C I/O 设备的连接.....................................................................................................................................252
6.6.1 读带机、纸带打孔机、打印机的连接...................................................................................................252
6.7 数据保护 ...............................................................................................................................................................253
6.7.1 数据保护键 ..............................................................................................................................................253
6.7.2 编辑锁定 B、C ........................................................................................................................................255
7. 诊断...................................................................................................................................................................................257
7.1 报警信息 ...............................................................................................................................................................258
7.1.1 报警、停止代码的追踪 ..........................................................................................................................258
7.2 伺服监视 ...............................................................................................................................................................260
7.2.1 伺服监视 ..................................................................................................................................................260
7.2.2 伺服监视（2） ........................................................................................................................................261
7.2.3 伺服诊断 ..................................................................................................................................................262
7.2.4 伺服诊断（2） ........................................................................................................................................263
7.2.5 供电诊断 ..................................................................................................................................................264
7.3 主轴监视 ...............................................................................................................................................................265
7.4 PLC 接口诊断.........................................................................................................................................................269
7.4.1 I/F 诊断的设定与显示 ...........................................................................................................................269
7.4.2 PLC 设备数据的显示 ...............................................................................................................................271
7.4.3 PLC 接口信号强制定义（单次型） ........................................................................................................272
7.4.4 PLC 接口信号强制定义（持续型） ........................................................................................................273
7.4.5 发生紧急停止状态时的诊断...................................................................................................................274
7.5 绝对位置监视........................................................................................................................................................275
7.5.1 绝对位置监视 ..........................................................................................................................................275
7.5.2 绝对位置初始设置 ..................................................................................................................................276
V7.6 调整 .......................................................................................................................................................................278
7.6.1 调整准备 ..................................................................................................................................................278
7.6.2 模拟输出自动调整 ..................................................................................................................................278
7.6.3 手动调整 ..................................................................................................................................................279
7.6.4 参数输入输出 ..........................................................................................................................................280
7.7 运转履历 ...............................................................................................................................................................281
7.8 配置 .......................................................................................................................................................................282
7.8.1 软件一览 ..................................................................................................................................................282
7.8.2 硬件监视 ..................................................................................................................................................282
7.9 辅助轴参数 ...........................................................................................................................................................283
7.9.1 辅助轴参数画面 ......................................................................................................................................283
7.9.2 备份画面 ..................................................................................................................................................284
7.10 辅助轴监视..........................................................................................................................................................288
7.10.1 报警履历的显示 ....................................................................................................................................289
7.10.2 辅助轴调整功能 ....................................................................................................................................289
7.10.3 辅助轴调整功能的操作方法.................................................................................................................292
7.11 NC 数据抽样.........................................................................................................................................................295
7.12 PLC 信号追踪.......................................................................................................................................................296
7.12.1 设备设定画面 ........................................................................................................................................296
7.12.2 设备监视画面 ........................................................................................................................................298
8. IC 卡操作..........................................................................................................................................................................300
8.1 IC 数据画面...........................................................................................................................................................302
8.1.1 IC 卡输入输出画面 .................................................................................................................................302
8.1.2 文件选择画面 ..........................................................................................................................................304
8.1.3 NC 数据的文件名 .....................................................................................................................................306
8.1.4 IC 卡输入输出画面操作..........................................................................................................................307
8.2 IC 卡画面 ..............................................................................................................................................................314
8.2.1 来自 IC 卡的加工程序的输入（IC 卡 → NC）操作 ............................................................................315
8.2.2 来自 IC 卡的加工程序的输出（NC → IC 卡）操作 ............................................................................317
8.2.3 IC 卡内的加工程序删除操作..................................................................................................................318
8.2.4 IC 卡的格式化操作 .................................................................................................................................319
8.2.5 IC 卡内的加工程序呼叫操作..................................................................................................................320
9. 图像...................................................................................................................................................................................321
9.1 功能概要 ...............................................................................................................................................................321
9.2 菜单功能 ...............................................................................................................................................................322
9.3 追踪模式的使用方法（） ....................................................................................................................................324
9.4 检查模式的使用方法............................................................................................................................................326
9.5 显示模式 ...............................................................................................................................................................335
9.6 显示范围 ...............................................................................................................................................................337
9.6.1 比例尺的变更方法 ..................................................................................................................................337
9.6.2 显示位置的变更方法 ..............................................................................................................................338
VI9.7 标准范围 ...............................................................................................................................................................343
9.8 旋转（M 系列） .....................................................................................................................................................344
9.9 删除 .......................................................................................................................................................................345
9.10 程序 .....................................................................................................................................................................346
10. 梯形图电路监视［仅 PLC 内置规格时］ .....................................................................................................................347
10.1 参数设定 .............................................................................................................................................................347
11. 波形显示.........................................................................................................................................................................348
11.1 菜单功能 .............................................................................................................................................................350
11.2 同期攻牙误差显示..............................................................................................................................................350
Ⅱ 运转说明
1. 运转状态...............................................................................................................................................................................2
1.1 运转状态相关图........................................................................................................................................................2
1.2 电源切断状态............................................................................................................................................................2
1.3 运转准备未完成状态................................................................................................................................................3
1.4 运转准备完成状态....................................................................................................................................................3
1.4.1 复位状态 ......................................................................................................................................................3
1.4.2 自动运转起动状态 ......................................................................................................................................3
1.4.3 自动运转休止状态 ......................................................................................................................................4
1.4.4 自动运转停止状态 ......................................................................................................................................4
2. 显示指示灯...........................................................................................................................................................................4
2.1 控制装置准备完成....................................................................................................................................................4
2.2 自动运转中 ...............................................................................................................................................................4
2.3 自动运转起动中........................................................................................................................................................4
2.4 自动运转休止中........................................................................................................................................................4
2.5 达到参考点 ...............................................................................................................................................................5
2.6 报警 ...........................................................................................................................................................................5
2.7 M00 .............................................................................................................................................................................5
2.8 M02/M30 .....................................................................................................................................................................5
3. 复位开关与紧急停止按钮 ...................................................................................................................................................6
3.1 复位开关 ...................................................................................................................................................................6
3.2 紧急停止按钮............................................................................................................................................................6
4. 运转模式...............................................................................................................................................................................7
4.1 模式选择开关............................................................................................................................................................7
4.2 点动进给模式............................................................................................................................................................7
4.3 快速进给模式............................................................................................................................................................8
4.4 参考点返回模式........................................................................................................................................................9
4.5 增量进给模式..........................................................................................................................................................11
4.6 手轮进给模式..........................................................................................................................................................12
4.7 记忆模式 .................................................................................................................................................................13
4.8 MDI 运转模式...........................................................................................................................................................14
VII5. 运转模式中的操作开关 .....................................................................................................................................................15
5.1 快速进给补偿..........................................................................................................................................................15
5.2 切削进给补偿..........................................................................................................................................................15
5.3 手动进给速度..........................................................................................................................................................15
5.4 手轮/增量进给倍率................................................................................................................................................16
5.5 手轮进给轴模式......................................................................................................................................................16
5.6 手动脉冲发生器......................................................................................................................................................16
5.7 循环起动与回馈等待..............................................................................................................................................17
5.8 进给轴选择 .............................................................................................................................................................17
6. 操作开关的功能.................................................................................................................................................................18
6.1 端面倒角 .................................................................................................................................................................18
6.2 辅助功能锁定..........................................................................................................................................................18
6.3 单节 .........................................................................................................................................................................18
6.4 空运转 .....................................................................................................................................................................18
6.5 手动补偿 .................................................................................................................................................................18
6.6 补偿取消 .................................................................................................................................................................19
6.7 可选停止 .................................................................................................................................................................19
6.8 可选单节忽略..........................................................................................................................................................19
6.9 手动绝对 .................................................................................................................................................................20
6.10 错误检测 ...............................................................................................................................................................21
6.11 跟踪功能 ...............................................................................................................................................................21
6.12 轴取出 ...................................................................................................................................................................21
6.13 手动·自动同时进给............................................................................................................................................21
6.14 手轮插入 ...............................................................................................................................................................22
6.14.1 概要 ..........................................................................................................................................................22
6.14.2 能够插入的条件 ......................................................................................................................................22
6.14.3 插入有效轴 ..............................................................................................................................................22
6.14.4 插入中的轴移动速度 ..............................................................................................................................23
6.14.5 插入后的轨迹 ..........................................................................................................................................24
6.14.6 刀具半径修正中时 ..................................................................................................................................26
6.14.7 插入量的复位 ..........................................................................................................................................28
6.14.8 操作步骤 ..................................................................................................................................................28
6.15 机械锁定 ...............................................................................................................................................................29
6.16 减速检查 ...............................................................................................................................................................30
6.16.1 功能 ..........................................................................................................................................................30
6.16.2 减速检查方式 ..........................................................................................................................................31
6.16.3 反方向移动翻转时的减速检查...............................................................................................................33
6.16.4 参数 ..........................................................................................................................................................34
6.16.5 注意事项 ..................................................................................................................................................36
VIIIⅢ 安装
1. 各种开关...............................................................................................................................................................................1
1.1 控制单元的旋转开关配置图....................................................................................................................................1
2. 起动及调整步骤...................................................................................................................................................................4
2.1 连接确认 ....................................................................................................................................................................4
2.2 各种开关的设定........................................................................................................................................................4
2.3 通电/内存的初始化/参数设定................................................................................................................................6
3. 挡块式参考点返回的调整 ...................................................................................................................................................7
3.1 概要 ...........................................................................................................................................................................7
4.2 挡块式参考点返回....................................................................................................................................................7
3.3 参考点返回参数........................................................................................................................................................9
3.4. 挡块式参考点返回的调整步骤............................................................................................................................14
4. 绝对位置检测系统.............................................................................................................................................................15
4.1 概要 .........................................................................................................................................................................15
4.2 绝对位置系统的坐标系..........................................................................................................................................15
4.3 绝对位置检测系统的起动......................................................................................................................................16
5. 储存行程限制的设定.........................................................................................................................................................26
5.1 储存行程限制Ⅰ ......................................................................................................................................................28
5.2 储存行程限制Ⅱ ......................................................................................................................................................29
5.3 储存行程限制ⅠB....................................................................................................................................................31
5.4 储存行程限制ⅠC....................................................................................................................................................31
5.5 倾斜轴控制中的可动范围......................................................................................................................................32
5.6 旋转轴的储存行程限制..........................................................................................................................................33
5.7 注意事项 .................................................................................................................................................................34
6. 日常维护与定期检修维护 .................................................................................................................................................35
6.1 维护用器具 .............................................................................................................................................................35
6.2 维护项目 .................................................................................................................................................................35
6.2.1 操作面板外壳 ............................................................................................................................................36
6.2.2 CRT 的使用 .................................................................................................................................................36
6.2.3 LCD 的使用 .................................................................................................................................................36
6.2.4 IC 卡 ...........................................................................................................................................................37
6.3 更换方法 .................................................................................................................................................................38
6.3.1 电缆 ............................................................................................................................................................38
6.3.2 寿命部件 ....................................................................................................................................................40
6.3.3 单元 ............................................................................................................................................................42
7. 问题解答.............................................................................................................................................................................44
7.1 故障发生状况的确认..............................................................................................................................................44
7.2 无法解决时 .............................................................................................................................................................45
IX8. 维护功能.............................................................................................................................................................................51
8.1 数据输入输出功能..................................................................................................................................................52
8.1.1 数据格式 ....................................................................................................................................................52
8.1.2 输入输出 ....................................................................................................................................................55
8.1.3 数据的输入、对比 ....................................................................................................................................59
8.1.4 参数备份 ....................................................................................................................................................64
8.2 数据抽样 .................................................................................................................................................................65
8.2.1 规格 ............................................................................................................................................................65
8.2.2 操作步骤 ....................................................................................................................................................66
8.2.3 设定显示项目 ............................................................................................................................................67
8.2.4 数据输出步骤 ............................................................................................................................................73
Ⅳ 附录
附录 1. 功能代码一览表 ..........................................................................................................................................................1
附录 2. 指令值范围一览表 ......................................................................................................................................................2
附录 3. 圆弧切削半径误差 ......................................................................................................................................................3
附录 4. 固定循环程序的注册·编辑 ......................................................................................................................................4
4.1 固定循环操作用参数................................................................................................................................................4
4.2 固定循环程序的输入................................................................................................................................................4
4.3 固定循环程序的输出................................................................................................................................................4
4.4 固定循环程序的删除................................................................................................................................................4
4.5 标准固定循环子程序（L 系列） .............................................................................................................................5
4.6 标准固定循环子程序（M 系列） ...........................................................................................................................14
附录 5. RS-232C I/O 设备的参数设定例与电缆连接..........................................................................................................19
附录 6. 设定显示装置的操作信息 ........................................................................................................................................20
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