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About This Manual
This manual is designed to help you install your DeltaV system and get it started up quickly. It is divided into three chapters, 15 appendices, a glossary, and an index.
• Chapter 1, Overview, provides general information on the DeltaV system hardware.
• Chapter 2, Installing Your DeltaV System, provides recommendations for system
installation preparation, lists the required tools, provides a brief description of the steps required for system installation, and includes detailed instructions and diagrams for system installation.
• Chapter 3, Checking Out and Troubleshooting Your DeltaV System, provides guidelines to help ensure that your system is installed properly and to help you troubleshoot hardware problems.
• The Appendices include specifications, wiring diagrams, and other detailed information on the system devices.
• The Glossary defines the units, abbreviations, and terms used in this manual. A more complete glossary can be found in the DeltaV Books Online.
目录
Welcome ...................................................................................................................... ix
Chapter 1 Overview ....................................................................................................................... 1
The DeltaV System .................................................................................................................................. 1
DeltaV System Equipment .......................................................................................................................2
DeltaV Control Network ...............................................................................................................3
DeltaV Remote Network .............................................................................................................. 6
Chapter 2 Installing Your DeltaV System ........................................................................................ 9
CE Statement ........................................................................................................................................ 10
China RoHS ............................................................................................................................................10
Important Information about Hazardous Live Voltages ..........................................................................11
Installation Planning .............................................................................................................................. 11
Tools Required for Installation ................................................................................................... 12
Site Preparation ......................................................................................................................... 12
Wiring Guidelines ...................................................................................................................... 12
Power Guidelines ....................................................................................................................... 12
Torque Limits .............................................................................................................................13
Getting Started with DeltaV Hardware .......................................................................................13
Installing the System ............................................................................................................................. 14
Installing the DIN Rails and Carriers ............................................................................................15
DIN Rail Recommendations ....................................................................................................... 15
Installing the 2-Wide Power Controller Carrier ........................................................................... 17
Installing the I/O Interface Carrier .............................................................................................. 18
Connecting Bussed Field Power ................................................................................................. 18
Extending Bussed Field Power ....................................................................................................19
Installing Extender Cables .......................................................................................................... 24
Installing the DeltaV I/O Interface .............................................................................................. 24
Installing the DeltaV Controller ..................................................................................................28
Installing the DeltaV System Power Supply ................................................................................ 29
DeltaV hardware ready for transportation ..................................................................................33
Installing the DeltaV Workstation .............................................................................................. 33
Setting up the DeltaV Control Network ......................................................................................34
Connecting Power to the System ............................................................................................... 40
Setting Up the DeltaV Remote Network .....................................................................................42
Setting Up a Network Time Server ............................................................................................. 43
Chapter 3 Checking Out and Troubleshooting Your DeltaV System ............................................... 45
Checking Out Your System .................................................................................................................... 45
Step 1. Checking the Cable Connections ....................................................................................46
Step 2. Checking the Power Supply Voltages ............................................................................. 46
Step 3. Checking the LED Indicators on Each Device ...................................................................46
Step 4. Testing the Field Wiring Connections ............................................................................. 78
Troubleshooting Your System ............................................................................................................... 78
Using the DeltaV Explorer .......................................................................................................... 78
Using the Workstation Diagnostics ............................................................................................ 80
Using DeltaV Diagnostics ...........................................................................................................80
Troubleshooting Guide .............................................................................................................. 80
iGetting Help ..........................................................................................................................................83
Hazardous Area Installation Manuals, NAMUR Installation Manuals, and ATEX Instruction Sheets ..........84
Technical Service ................................................................................................................................... 84
Appendices and reference
Appendix A Environmental Specifications ....................................................................................... 85
Environmental Specifications for the DeltaV System ..............................................................................85
Appendix B Carrier Specifications ................................................................................................... 89
2-Wide Horizontal Power/Controller Carrier .......................................................................................... 90
2-Wide Horizontal Power Carrier ........................................................................................................... 91
4-Wide Horizontal I/O Interface Carrier ..................................................................................................92
8-Wide Horizontal I/O Interface Carrier ..................................................................................................96
1-Wide Horizontal Carrier Extenders and Cables .................................................................................... 97
Add External Power at the Left Carrier Extender ......................................................................... 98
Cabling Examples .......................................................................................................................99
4-Wide VerticalPLUS Power/Controller Carrier .....................................................................................102
4-Wide VerticalPLUS Power Carrier ......................................................................................................103
4-Wide VerticalPLUS SISNet Repeater Carrier ...................................................................................... 104
8-Wide VerticalPLUS I/O Interface Carrier ............................................................................................ 105
1-Wide VerticalPLUS Carrier Extenders ................................................................................................ 106
4-Wide Legacy Vertical Power/Controller Carrier ................................................................................. 107
8-Wide Legacy Vertical I/O Interface Carrier ........................................................................................ 108
Fieldbus H1 Carrier .............................................................................................................................. 110
Intrinsically Safe Power Supply Carrier ................................................................................................. 112
Intrinsically Safe 8-Wide Horizontal Carrier ..........................................................................................113
Intrinsically Safe LocalBus Isolator Carrier ............................................................................................ 114
Appendix C Interface Specifications .............................................................................................. 117
I/O Cards ............................................................................................................................................. 117
DeltaV Series 2 I/O ................................................................................................................... 118
AI, 8-Channel, 4-20 mA ............................................................................................................120
AI, 8-Channel, 1-5 VDC ............................................................................................................ 126
AI, 16-Channel, 4-20 mA, HART ............................................................................................... 128
AO, 8-Channel, 4-20 mA .......................................................................................................... 132
AO, 16-Channel, 4-20 mA HART, Series 2 Plus ..........................................................................135
AS-Interface .............................................................................................................................138
DeviceNet ................................................................................................................................140
DI, 8-Channel, 24 VDC, Dry Contact .........................................................................................142
DI, 8-Channel, 24 VDC, Isolated ............................................................................................... 146
DI, 8-Channel, 120 VAC, Dry Contact ....................................................................................... 148
DI, 8-Channel, 120 VAC, Isolated ............................................................................................. 149
DI, 8-Channel, 230 VAC, Dry Contact ....................................................................................... 151
DI, 8-Channel, 230 VAC, Isolated ............................................................................................. 152
DI, 32-Channel, 24 VDC, Dry Contact .......................................................................................153
DO, 8-Channel, 24 VDC, High-Side .......................................................................................... 156
DO, 8-Channel, 24 VDC, Isolated ............................................................................................. 160
DO, 8-Channel, 120 VAC/230 VAC, High-Side ..........................................................................162
DO, 8-Channel, 120 VAC/230 VAC, Isolated .............................................................................164
DO, 32-Channel, 24 VDC, High-Side ........................................................................................ 166
Fieldbus H1 and Series 2 H1 ..................................................................................................... 169
iiFieldbus H1 4-Port Series 2 Plus ............................................................................................... 173
Isolated Input .......................................................................................................................... 176
Multifunction ...........................................................................................................................180
Profibus DP .............................................................................................................................. 183
RTD, ohms ............................................................................................................................... 184
Sequence of Events ..................................................................................................................187
Serial Card, 2 Ports, RS232/RS485 ............................................................................................190
Thermocouple, mV ..................................................................................................................193
VIM 2 card ............................................................................................................................... 196
Intrinsically Safe I/O Cards ................................................................................................................... 197
I.S. AI, 8-Channel, 4-20 mA, HART ............................................................................................198
I.S. AO, 8-Channel, 4-20 mA .....................................................................................................199
I.S. DI, 16-Channel ................................................................................................................... 202
I.S. DO, 4-Channel ....................................................................................................................204
Terminal Blocks ................................................................................................................................... 205
I/O Terminal Blocks ..................................................................................................................206
Fieldbus H1 Terminal Block ...................................................................................................... 207
Series 2 H1 Terminal Block ....................................................................................................... 208
Simplex H1 4-Port Terminal Block ............................................................................................ 209
Simplex 2-Wire 16-Channel Analog Input Terminal Block .........................................................210
Simplex 4-Wire 16-Channel Analog Input Terminal Block .........................................................211
Simplex 16-Channel Analog Output Terminal Block ................................................................. 212
Simplex 32-Channel Discrete Input Terminal Block .................................................................. 213
Simplex 32-Channel Discrete Output Terminal Block ............................................................... 214
Interface Terminal Block .......................................................................................................... 215
Isolated Input Terminal Block ...................................................................................................216
Profibus DP Terminal Block ...................................................................................................... 217
RTD, ohms Terminal Block ....................................................................................................... 219
Thermocouple Terminal Block ................................................................................................. 219
32-Channel Terminal Block ...................................................................................................... 220
16-Channel Analog Input Terminal Block ................................................................................. 221
4-wire 16-Channel Analog Input Terminal Block .......................................................................223
Redundant Terminal Blocks ................................................................................................................. 224
Redundant Analog Input Terminal Block .................................................................................. 225
Redundant 16-Channel Analog Input Terminal Block ............................................................... 226
Redundant Analog Output Terminal Block ............................................................................... 227
Redundant 16-Channel Analog Output Terminal Block ............................................................ 228
Redundant Discrete Terminal Block ......................................................................................... 229
Redundant 32-Channel Discrete Input Plus Terminal Block ...................................................... 230
Redundant 32-Channel Discrete Output Plus Terminal Block ................................................... 232
Redundant H1 Terminal Block ..................................................................................................233
Redundant H1 4-Port Terminal Block ....................................................................................... 234
Redundant Interface Terminal Block ........................................................................................ 235
Redundant Profibus DP Terminal Block .................................................................................... 236
Mass Termination Blocks ..................................................................................................................... 238
10-Pin Mass Termination Block ................................................................................................ 240
16-Pin Mass Termination Block ................................................................................................ 240
24-Pin Mass Termination Block ................................................................................................ 241
40-Pin Mass Termination Block ................................................................................................ 242
Redundant Analog Input 48-Pin Plus Mass Terminal Block specifications ................................. 244
Redundant Analog Output 48-Pin Plus Mass Terminal Block specifications .............................. 245
iiiRedundant Discrete Input 40-Pin Mass Termination Block ....................................................... 247
Redundant Discrete Output 40-Pin Mass Termination Block .................................................... 249
Simplex Analog Input 48-Pin Plus Mass Terminal Block specifications ...................................... 250
Simplex Analog Output 48-Pin Mass Terminal Block specifications .......................................... 252
Simplex Discrete Input 40-Pin Mass Termination Block ............................................................ 253
Simplex Discrete Output 40-Pin Mass Termination Block ......................................................... 255
Mass Connection Boards ..................................................................................................................... 256
AI/AO Mass Connection Board ................................................................................................ 256
DI Mass Connection Board ....................................................................................................... 259
DI Plus Mass Connection Board ............................................................................................... 264
DO Mass Connection Board ..................................................................................................... 269
Connecting DI and DO Mass Connection Boards ...................................................................... 273
Intrinsically Safe Terminal Blocks ......................................................................................................... 274
I.S. 8-Channel Terminal Block ...................................................................................................274
I.S. 16-Channel Terminal Block .................................................................................................276
I/O Interface Keying .............................................................................................................................277
Intrinsically Safe I/O Interface Keying ....................................................................................... 282
Appendix D DeltaV Controllers and the Remote Interface Unit .......................................................285
Controller Specifications ..................................................................................................................... 285
Remote Interface Unit ......................................................................................................................... 286
Fiber-Optic Media Converter ............................................................................................................... 287
Appendix E System Power Supply Specifications ...........................................................................291
System Power Supply (AC/DC) .............................................................................................................291
System Power Supply (Dual DC/DC) .................................................................................................... 293
Intrinsically Safe System Power Supply ................................................................................................ 295
Appendix F Workstation and Monitor Specifications .................................................................... 297
Primary and Secondary Channel Ethernet Card Specifications - Plant LAN Interface Card .....................297
Multiple Monitors ................................................................................................................................ 297
Touch Screens ..................................................................................................................................... 297
Appendix G Control Network Specifications .................................................................................. 299
Third Party Switches and Cable ............................................................................................................299
8-Port 10/100Mbit Managed Switch with 1 MTRJ Fiber-Optic Port ........................................... 300
24-Port 100Mbit Fiber Switch .................................................................................................. 301
24-Port 10/100Mbit Switch with 2 MTRJ Fiber-Optic Ports ....................................................... 302
24-Port 10/100Mbit Switch ......................................................................................................303
12-Port SFP Managed Switch ................................................................................................... 303
24-Port Fiber Managed Switch with 2 SFP Gigabit Slots ............................................................304
24-Port Twisted Pair Managed Switch with 2 SFP Gigabit Slots .................................................305
8-Port Twisted Pair Unmanaged Switch ................................................................................... 306
8-Port Twisted Pair Unmanaged Switch with One Fiber Port .....................................................307
8-Port 10/100Mbit Switch with 1 Gigabit Multi-Function Port .................................................. 307
24-Port 10/100Mbit Switch with 2 RJ45 Ports .......................................................................... 308
24-Port 10/100Mbit Switch with 2 Gigabit Multi-Function Ports .............................................. 309
48-Port 10/100Mbit Switch with 2 RJ45 Ports .......................................................................... 310
48-Port 10/100Mbit Switch with 2 Gigabit Multi-Function Ports .............................................. 311
Fiber-Optic Gigabit Transceivers .............................................................................................. 311
Fiber-Optic Ethernet Transceivers ............................................................................................ 312
Twisted Pair Gigabit Transceiver .............................................................................................. 313
DeltaV Fiber Switches .......................................................................................................................... 314
DeltaV Smart Switches and Media Modules ......................................................................................... 316
ivDeltaV MD Base Smart Switches and Media Modules ............................................................... 318
Power Specifications for the MD20 and MD30 Smart Switches ................................................ 326
DeltaV RM100 Base Smart Switches and Media Modules ......................................................... 328
Power Specifications for the DeltaV RM100 Smart Switches .................................................... 332
DeltaV RM104 Smart Switches .................................................................................................333
Power specifications for the DeltaV RM104 Smart Switches .....................................................334
DeltaV FP20 Smart Switches .................................................................................................... 335
Power Specifications for the DeltaV FP20 Smart Switches ........................................................ 338
Ethernet Cable Specifications and Installation Rules ............................................................................ 338
Fiber-Optic Cable Specifications .............................................................................................. 339
Cable Accessory Specifications ................................................................................................ 339
Building Twisted Pair Cable Assemblies ....................................................................................340
Straight-Through Cable Pin Outs ............................................................................................. 342
Crossover Cable Pin Outs ......................................................................................................... 342
DeltaV Control Networks .....................................................................................................................343
Extending a DeltaV Control Network with Media Converters ....................................................344
10Mbit Hub Example ............................................................................................................... 344
10/100Mbit Network Examples ............................................................................................... 346
Fiber-Optic and Twisted Pair Network Star ............................................................................... 346
Twisted Pair Network Star Using Twisted Pair Switches ............................................................ 348
Twisted Pair Cascaded Network Using Twisted Pair Switches ................................................... 350
Twisted Pair Cascaded Networks with Fiber Links .................................................................... 352
100Mbit Twisted Pair Cascaded Network ................................................................................. 354
Gigabit Twisted Pair Network Cascade ..................................................................................... 356
Gigabit Fiber-Optic Network Cascade ...................................................................................... 358
Gigabit Fiber-Optic Network Star with Cisco 3750 Switches .....................................................360
100Mb Fiber-Optic Star ............................................................................................................362
100Mbit Twisted Pair Cascaded Network ................................................................................. 364
Gigabit Twisted Pair Cascaded Network ...................................................................................366
Gigabit Fiber-Optic Cascaded Network .................................................................................... 368
Gigabit Fiber-Optic Network Star ............................................................................................. 370
100Mbit Fiber-Optic Network Star ........................................................................................... 372
100Mbit Multimode Fiber-Optic Network ............................................................................... 374
Example Networks with DeltaV Smart Switches ...................................................................................376
DeltaV Smart Switches in a Twisted Pair Network with a Twisted Pair Uplink ............................376
DeltaV Smart Switches in Twisted Pair Network with SFP and Fiber-Optic Uplinks .................... 379
DeltaV Smart Switches with Fiber and Twisted Pair Uplinks ..................................................... 381
RM104 Smart Switch network with fiber-optic and twisted-pair uplinks ...................................384
DeltaV Smart Switches in a Twisted Pair Network .................................................................... 386
DeltaV Controller Firewall ....................................................................................................................389
DeltaV Firewall IPD Network Examples .....................................................................................392
The Management Station .................................................................................................................... 398
Connecting the Management Station ...................................................................................... 399
Managing Switches and the DeltaV Firewall IPD ...................................................................................399
Reserved DeltaV IP Addresses ..............................................................................................................400
DeltaV Zones .......................................................................................................................................403
1420 Wireless Gateway ....................................................................................................................... 404
Appendix H DeltaV Legacy Bulk Power Supplies ............................................................................ 405
Legacy DIN Rail-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC Power Supplies ...........................406
Legacy Panel-Mounted Bulk AC to 24 VDC and Bulk AC to 12 VDC .......................................................409
Legacy Bulk 24 VDC to 12 VDC ............................................................................................................ 411
vAppendix I Enclosure and Power Dissipation Guidelines ............................................................... 413
Selecting an Enclosure .........................................................................................................................413
Power Dissipation Considerations ........................................................................................................417
Example Enclosure Selection Calculations ........................................................................................... 420
Appendix J System Power Guidelines ........................................................................................... 421
System Power Supply (AC/DC) .............................................................................................................421
System Power Supply (Dual DC/DC) .................................................................................................... 422
100-240 VAC to 12 VDC 15 A DeltaV Bulk Power Supply ..................................................................... 426
100-240 VAC to 24 VDC 5 A DeltaV Bulk Power Supply ........................................................................430
100-240 VAC to 24 VDC 10 A DeltaV Bulk Power Supply ......................................................................433
100-240 VAC to 24 VDC 20 A DeltaV Bulk Power Supply ......................................................................437
100-240 VAC to 24 VDC 40 A DeltaV Bulk Power Supply ......................................................................440
12-48 VDC 20 A DeltaV Bulk Power Supply Redundancy Module ......................................................... 443
12-24 VDC 40 A DeltaV Bulk Power Supply Redundancy Module ......................................................... 447
12-24 VDC 80 A DeltaV Bulk Power Supply Redundancy Module ......................................................... 451
Sizing the I.S. System Power Supply .....................................................................................................454
Legacy Bulk Power Supplies for System Power ..................................................................................... 455
Sizing the Legacy Bulk Power Supply for Bussed Field Power and System Power .................................. 455
Using Multiple System Power Supplies ................................................................................................ 455
System Power Supply (AC/DC) ................................................................................................. 456
System Power Supply (Dual DC/DC) .........................................................................................461
Using Multiple Legacy Bulk Power Supplies for Redundancy and Load Sharing .....................................462
Using OR-ing Diodes with Legacy Bulk Power Supplies .............................................................463
Appendix K Bussed Field Power Guidelines ....................................................................................469
Implementing Bussed Field Power for Applications using DI and DO Cards .......................................... 469
Sizing R-C Snubbers .............................................................................................................................472
Appendix L Controller Redundancy ...............................................................................................475
Installing a Redundant Controller ........................................................................................................ 475
Powering Redundant Controllers .........................................................................................................476
Appendix M DeltaV Vertical Carriers .............................................................................................. 479
VerticalPLUS Carriers ........................................................................................................................... 480
4-Wide VerticalPLUS Power/Controller Carriers ................................................................................... 480
4-Wide VerticalPLUS SISNet Repeater Carriers .....................................................................................481
4-Wide VerticalPLUS Power Carriers .................................................................................................... 481
8-Wide VerticalPLUS I/O Interface Carriers ...........................................................................................482
1-Wide VerticalPLUS Carrier Extenders and Cables .............................................................................. 484
Installing VerticalPLUS Carriers ............................................................................................................ 486
Installing the DIN Rail Stop .......................................................................................................486
Installing and Removing the Carriers ........................................................................................487
Extending LocalBus Power to Other Carriers .............................................................................489
Inserting System Power ........................................................................................................... 493
Using Bussed Field Power with VerticalPLUS Carriers ................................................................494
Legacy Vertical Carriers ............................................................................................................498
Appendix N Installation Worksheets ............................................................................................. 513
Installation Information Checklist ........................................................................................................ 513
Worksheets for Calculating Power Requirements ................................................................................ 514
Worksheet for Products Using 12 V LocalBus Power and 24 VDC Bussed Field Power ...........................515
Worksheet for Products Using Only 24 VDC Power .............................................................................. 520
Worksheet for System Power Requirements - 24 VDC Power Input ......................................................522
Contents
viWorksheet for System Power Requirements - 12 VDC Input ................................................................ 524
Worksheet for Bulk Power Requirements .............................................................................................526
Worksheet for Intrinsically Safe System Power Requirements ..............................................................528
Appendix O Intrinsically Safe I/O ................................................................................................... 529
Intrinsically Safe LocalBus Isolator ........................................................................................................531
Intrinsically Safe Carrier Extenders ....................................................................................................... 532
Appendix P Product Type Numbers for DeltaV M-series Hardware ................................................ 535
Glossary ....................................................................................................................................... 539
Units Used in This Manual .................................................................................................................... 539
Acronyms Used in This Manual ............................................................................................................ 540
Terms Used in This Manual .................................................................................................................. 541
Index ................................................................................................................................................545
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